Nasal Spray Filling and Capping Machine
The fully automatic nasal spray filling and capping machine is specifically designed for water-based spray products and is widely applicable to medical nasal spray preparations, physiological saline, nasal care solutions, antibacterial sprays, and similar products.
- Product Description
- Technical Features
- Technical Parameters
- Optional Systems
- Application Scenarios
- Video
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Introduction
The nasal spray filling and capping machine integrates the entire process flow, including automatic bottle unscrambling, precision filling, pump head press-fitting, capping, and bottle discharging, with fully automated operation throughout. This significantly reduces manual intervention and effectively resolves common issues in traditional production, such as low efficiency, large filling errors, uneven sealing, and insufficient cleanliness. It is the core equipment for standardized and large-scale mass production of spray products. -
(1) Equipped with a servo control system and high-precision photoelectric detection, intelligently implements no-filling-no-bottle, no-stoppering-no-bottle, and no-capping-no-bottle, preventing defective products at the source.
(2) Servo-driven metering pumps ensure accurate filling, combined with anti-drip suck-back technology and submerged bottom filling to minimize bubble generation, achieving high filling precision and consistent product appearance.
(3) Optional integration of CIP and SIP modules for the filling system enables in-place cleaning and sterilization.
(4) Optional nitrogen purging system effectively prevents oxidation of the product.
(5) Independent servo-driven capping with precise and adjustable torque prevents thread stripping, bottle breakage, and poor sealing.
(6) Compatible with 5–30 ml glass bottles and a variety of spray pump heads, supporting tool-free quick changeover.
(7) Integrated functions include leakage rejection, on-line seal-integrity inspection, and automatic alarm interlock shutdown in case of abnormalities.
(8) Can be equipped with laminar flow hoods or isolators to meet the aseptic production requirements of high-grade sterile workshops.
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Model PYG2/1/1 PYG4/2/2 PYG12/8/8 PYG24/18/18 Stable Production Capacity 30–50 bottles/min 60–90 bottles/min 90–120 bottles/min 200–250 bottles/min Bottle Conveying Mode Intermittent Rotary Filling Range 5-30ml Filling Heads 2 heads 4 heads 12 heads 24 heads Filling Accuracy ≤±1% Capping Heads 1 head 2 heads 8 heads 18 heads Number of Transfer Arm Heads 8 heads 18 heads Number of Over-cap Placing Heads 2 heads 2 heads 8 heads 18 heads Power Supply 220/380V 50/60Hz Power Consumption ≤2.2kw ≤2.2kw ≤3.5kw ≤5kw Air Pressure 0.4-0.6MPa Weight 1000kg 1500kg 2500kg 3500kg Dimensions See schematic diagram -
(1) Pharmaceuticals: medicinal rhinitis sprays, hormonal (steroid) nasal sprays, antibacterial nasal solutions, suspension-type nasal preparations.
(2) Care Products: physiological saline seawater nasal sprays, children‘s nasal irrigation solutions, moisturizing and repairing nasal sprays.
(3) Disinfection & Antiseptic Products: nasal antibacterial and disinfectant sprays, respiratory protective antibacterial sprays.
(4) Applicable Manufacturers: pharmaceutical manufacturers, medical device companies, cosmetics and disinfection product factories, CDMO contract manufacturing organizations.
Years rich Industry Experience
Production Bases
Successful Projects in 60 Countries
Loyal Clientele
Invited to the Embassy of the United Republic of Tanzania in Guangzhou to discuss projects
Tanzanian Vice President Visits Marya Pharmaceutical EPC Project
NBA (Zimbabwe National Biotechnology Authority) conducts FAT at MARYA’s Factory
NOVO NORDISK client Visit
Clients visit the factory's liquid preparation system
Argentine client visits for FAT in MARYA
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Full-process Consulting Services
Whether you are preparing to build a new pharmaceutical factory, build a cleanroom that complies with local GMP regulations, or purchase pharmaceutical equipment to develop a new production line, whether it is a separate cleanroom or pharmaceutical machine project, or a one-stop solution, Marya's professional teams in the fields of pharmaceutical technical process, process equipment, decoration engineering, HVAC engineering, pipeline engineering, utility equipment, intelligent automatic control systems, project cost and other fields can provide you with full-process technical consulting services, and solve your needs one-on-one.
2D/3D Design Modeling Services
Marya project design team is composed of professional CAD and BIM engineers with more than 20 years of comprehensive industry experience and can provide you with comprehensive design services, including but not limited to process layout drawings, technical process charts, 3D models and animations, air conditioning system scheme design, construction drawing design, plant/pharmaceutical machine layout drawings, etc.
Machine Customization Services
Based on the individual needs of clients in different countries, Marya helps you clarify specific needs, match appropriate models, and customize one stop filling solutions for sterile small-volume preparations, large-volume injections, oral liquids/syrups, solid preparations, etc.
Validation Services (FAT/SAT)
Marya will appoint an engineer with rich project management experience as the person in charge, who will be fully responsible for project management and liaison work. After the equipment is manufactured, our engineers and the buyer's representatives will participate in the FAT test. After the equipment arrives at the buyer's site, it will be installed and debugged. After the equipment reaches optimal operation, the buyer will conduct SAT testing and inspection.
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CONTACT INFO
NO211, North Fute Road, Pudong area, Shanghai, China, 200131
CONTACT
Shanghai Office: NO211, North Fute Road, Pudong area, Shanghai, China, 200131
Changsha Office: Room 23069, Block 6, Forte Star Shine World, Yuhua District, Changsha, Hunan province
Factory 1: No. 7, Building 1, No. 326 Linyu Road, Yuelu District, Changsha, Hunan, China
Factory 2: No 555, Yupan Road, Weitang Town, Xiangcheng District, Suzhou, Jiangsu Province, China
Factory 3: 15-A, Venture Capital Industrial Square, Yanghe Road, Suzhou Industrial Park
