Ampoule Liquid Filling Sealing Production Line
The automatic Ampoule Liquid Filling Sealing Production Line is composed of ultrasonic bottle washing machine, dryer sterilizer and ampoule filling and sealing machine. It can complete spraying water, ultrasonic cleaning, air & water flushing of inner and outer wall of ampoule bottle, preheating, drying and sterilization, heat source removing, cooling, (nitrogen pre-filling), filling, (nitrogen post-filling), ampoule sealing and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in linkage line. The whole line is mainly used for ampoule injections filling in pharmaceutical factories and the general type can also be used for antibiotic vial injection filling or powder filling.
- Product Description
- Technical Features
- Technical Parameters
- Optional Systems
- Application Scenarios
- Video
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Ampoules are widely used in pharmaceutical, medical and cosmetic fields. Known for their excellent hermeticity and low production costs, they serve as one of the most common containers for drug encapsulation.
Before filling and sealing
After filling and sealing
Successful Vial Filling Production Line Case
We did a successful pharmaceutical vail filling production line in Argentina, click on the following link to learn more details: Argentina-Vial-Filling-Production-Line-Project.
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Performance Features
► The whole line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements;
► The whole line can adopt straight-line layout or wall-to-wall L-shaped layout to reduce risk of cross-contamination and ensure aseptic level;
► Applicable specification: 1ml-20ml ampoule (as per user’s requirement);
► Production Capacity: 12000-36000BPH;
► Number of filling head: 2-20, to be selected according to output;
► Filling Accuracy: ≤ ±1% (according to drug characteristics);
► Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;
► Compact and simple structure, occupies less area;
► Stable product performance, easy and reliable operation, beautiful appearance;
► High degree of automation, fewer operators required;
► Various sealing gas supply methods such as natural gas or hydrogen and oxygen gas;
► The maximum sterilization temperature of hot air circulation tunnel oven is 350℃;
► The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good;
► The filling machine can be equipped with online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.);
► Full-line linkage control and operation function;
► To realize fully automatic control and monitor of production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used;
► Applicable for wide range of bottle specifications, and easy to replace mould;
► The products can be customized according to customer’s actual demand. -
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► Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
► Optional high-performance no-bottle-no-filling function and squeeze stop function;► Optional real-time display and printing system of sterilization temperature;
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Pharmaceutical field: filling and sealing for small volume injections (aqueous/oily injections), vaccine, serum, antibiotics and other sterile preparations.
Biotechnology: cell culture fluid, gene therapy drugs, mRNA vaccines and other high-end biological products production.
Scientific research institutions: small batch sample preparation in laboratories, pilot-scale process validation.
Medical Aesthetics: encapsulation of hyaluronic acid, collagen and other high-end medical beauty products.
Years rich Industry Experience
Production Bases
Successful Projects in 60 Countries
Loyal Clientele
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NBA (Zimbabwe National Biotechnology Authority) conducts FAT at MARYA’s Factory
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Argentine client visits for FAT in MARYA
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Full-process Consulting Services
Whether you are preparing to build a new pharmaceutical factory, build a cleanroom that complies with local GMP regulations, or purchase pharmaceutical equipment to develop a new production line, whether it is a separate cleanroom or pharmaceutical machine project, or a one-stop solution, Marya's professional teams in the fields of pharmaceutical technical process, process equipment, decoration engineering, HVAC engineering, pipeline engineering, utility equipment, intelligent automatic control systems, project cost and other fields can provide you with full-process technical consulting services, and solve your needs one-on-one.
2D/3D Design Modeling Services
Marya project design team is composed of professional CAD and BIM engineers with more than 20 years of comprehensive industry experience and can provide you with comprehensive design services, including but not limited to process layout drawings, technical process charts, 3D models and animations, air conditioning system scheme design, construction drawing design, plant/pharmaceutical machine layout drawings, etc.
Machine Customization Services
Based on the individual needs of clients in different countries, Marya helps you clarify specific needs, match appropriate models, and customize one stop filling solutions for sterile small-volume preparations, large-volume injections, oral liquids/syrups, solid preparations, etc.
Validation Services (FAT/SAT)
Marya will appoint an engineer with rich project management experience as the person in charge, who will be fully responsible for project management and liaison work. After the equipment is manufactured, our engineers and the buyer's representatives will participate in the FAT test. After the equipment arrives at the buyer's site, it will be installed and debugged. After the equipment reaches optimal operation, the buyer will conduct SAT testing and inspection.
Key words:
ampoule filling and sealing machine
ampoule filling machine
ampoule washing machine
ampoule filling machine manufacturer
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