Cartridge Filling Line
The cartridge filling line is composed of an ultrasonic bottle washing machine, an air-drying silicone oil injection integrated machine, a sterilization dryer, and a cartridge stoppering filling capping machine. It can complete complex functions such as spraying water, ultrasonic cleaning, air & water flushing of the inner and outer walls of cartridge bottles, air drying, silicone oil spraying, preheating, drying, and sterilization, heat source removing, cooling, stoppering, filling, capping, etc., realizing automatic production of the whole process.
- Product Description
- Technical Features
- Technical Parameters
- Optional Systems
- Application Scenarios
- Video
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1. Introduction:
The cartridge filling line is composed of an ultrasonic bottle washing machine, an air-drying silicone oil injection integrated machine, a sterilization dryer, and a cartridge stoppering filling capping machine. It can complete complex functions such as spraying water, ultrasonic cleaning, air & water flushing of the inner and outer walls of cartridge bottles, air drying, silicone oil spraying, preheating, drying, and sterilization, heat source removing, cooling, stoppering, filling, capping, etc., realizing automatic production of the whole process. Each machine can be used separately or in a linkage line and is mainly used for the production of cartridge injectables under aseptic conditions in the pharmaceutical industry.
Before filling and capping
After filling and capping
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Mature technology, using industry-leading high-end technology, stable performance and cost saving:
(1)The whole cartridge filling line meets the requirements of the new GMP, and the bottle cleaning effect meets the new pharmacopoeia standards and requirements;
(2)This filling line is a full servo motor system control model, and the parameters that need to be adjusted can be adjusted on the touch screen;
(3)The advanced electrical control system is adopted, the operating speed can be steplessly regulated, with complete interlocking function, and the operating parameter display screen is displayed centrally;
(4)The heat source of the tunnel hot air circulation oven is evenly distributed, and the heat source removal effect is good;
(5)The sterilizing drying oven is not only suitable for the drying, disinfection and sterilization of ampoules, vials and cartridge bottles, but also for the drying, disinfection and sterilization of other pharmaceutical glass bottles;
(6)Automatic recording of temperature recording and curve chart automatic printing;
(7)The bottle is moved by a walking beam, one group at a time, 10 bottles in a group, and the filling positioning is accurate, filling positioning is accurate;
(8)The ceramic rotary valve pump (20 sets) is used to fill in 2 times, the first filling is 50-70%, the second time is full filling, and there is a vacuum pumping needle at the mouth of the bottle filled in the second filling;
(9)The parts in contact with the chemical solution are 316L stainless steel or silicone, and the rest of the surfaces are 304 stainless steel or POM (PE);
(10)Marya cartridge bottle filling line has the function of full line linkage, and the front and rear equipment linkage control;
(11)The use of high-precision color touch display operation monitoring, PLC automatic control, automatic protection, host frequency conversion speed regulation and other control technologies for the production process automatic control and monitoring. -
(1)Applicable specifications: 1-5ml
(2)Production capacity: ~12000 bottles/hour
(3)Number of stoppering heads: Customizable
(4)Number of filling heads: 20 (divided into two fillings)
(5)Filling accuracy: up to ±1%(Related to filling volume and liquid properties)
(6)Pass rate of plugging: ≥99%
(7)Capping qualification rate: ≥99% -
A variety of functions are optional, customized cartridge filling machine according to your needs:
(1)Servo motor controls the filling pump for filling, with high filling accuracy and convenient adjustment;
(2)Optional CIP/SIP system;
(3)The online sterilization function of the cooling section of the tunnel hot air circulation oven;
(4)The equipment has compact structure, with glass door opening protective cover, and can be configured with Open-RABS/Close-RABS isolation protection system and 100-level air purification laminar flow system;
(5)Vacuum filling system can be configured for filling high viscosity products;
(6)According to whether the customer's product is toxic or active, the fully enclosed aseptic isolation (Isolator) system can be configured. -
Application Industry:
Marya cartridge filling line is mainly used in the biomedical and cosmetics industry, suitable for the filling and production of vaccines, insulin, antibiotics, interferon, anesthesia and sedation and other drugs and hyaluronic acid and other beauty products. The finished product can also be used in ophthalmology, stomatology, ear, orthopedics, gynecology and other medical industries.
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Full-process Consulting Services
Whether you are preparing to build a new pharmaceutical factory, build a cleanroom that complies with local GMP regulations, or purchase pharmaceutical equipment to develop a new production line, whether it is a separate cleanroom or pharmaceutical machine project, or a one-stop solution, Marya's professional teams in the fields of pharmaceutical technical process, process equipment, decoration engineering, HVAC engineering, pipeline engineering, utility equipment, intelligent automatic control systems, project cost and other fields can provide you with full-process technical consulting services, and solve your needs one-on-one.
2D/3D Design Modeling Services
Marya project design team is composed of professional CAD and BIM engineers with more than 20 years of comprehensive industry experience and can provide you with comprehensive design services, including but not limited to process layout drawings, technical process charts, 3D models and animations, air conditioning system scheme design, construction drawing design, plant/pharmaceutical machine layout drawings, etc.
Machine Customization Services
Based on the individual needs of clients in different countries, Marya helps you clarify specific needs, match appropriate models, and customize one stop filling solutions for sterile small-volume preparations, large-volume injections, oral liquids/syrups, solid preparations, etc.
Validation Services (FAT/SAT)
Marya will appoint an engineer with rich project management experience as the person in charge, who will be fully responsible for project management and liaison work. After the equipment is manufactured, our engineers and the buyer's representatives will participate in the FAT test. After the equipment arrives at the buyer's site, it will be installed and debugged. After the equipment reaches optimal operation, the buyer will conduct SAT testing and inspection.
Key words:
Cartridge Filling Line
Cartridge Filling Capping Line
Cartridge Bottle Filling Line
Cartridge Filling Machine
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CONTACT INFO
NO211, North Fute Road, Pudong area, Shanghai, China, 200131
CONTACT
Shanghai Office: NO211, North Fute Road, Pudong area, Shanghai, China, 200131
Changsha Office: Room 23069, Block 6, Forte Star Shine World, Yuhua District, Changsha, Hunan province
Factory 1: Hunan Marya Technology Co., Ltd. Address: No. 7 Plant, SANY Industrial Park, No. 1, SANY Road, Changsha Pilot Free Trade Zone, Hunan Province, China, 410100
Factory 2: No 555, Yupan Road, Weitang Town, Xiangcheng District, Suzhou, Jiangsu Province, China
Factory 3: 15-A, Venture Capital Industrial Square, Yanghe Road, Suzhou Industrial Park
