RTU Syringe Cartridge Vial Filling Machine
The pre-filled syringe filling and stoppering production line is used for the sterile filling of RTU pre-filled syringe, RTU vial, RTU cartridge, etc., can automatically complete unpacking, filling, stoppering and other process steps, and widely used in pharmaceutical, cosmetic medicine, medical and other industries.
- Product Description
- Technical Features
- Technical Parameters
- Optional Systems
- Application Scenarios
- Video
-
Introduction:
The pre-filled syringe filling and stoppering production line is used for the sterile filling of RTU pre-filled syringe, RTU vial, RTU cartridge, etc., can automatically complete unpacking, filling, stoppering and other process steps, and widely used in pharmaceutical, cosmetic medicine, medical and other industries.
It can accurately fill small doses of drugs, such as vaccines and biological products, antithrombotic drugs, cosmetic medicine products, etc. into containers to ensure precise dosage. In addition, it can effectively isolate the equipment from the external environment, prevent drug pollution, improve efficiency in the drug production links, and make the clinical use of drugs more convenient.
-
Performance:
High precision: high-precision ceramic plunger pump is adopted to accurately control the filling volume to ensure accurate drug dosage.
Efficiency: meet the production needs of different customers, and cover the capacity of medium and low speed, medium and high speed, and high speed, etc.
Sterile operation: during the filling and stoppering process, the equipment can maintain a sterile environment, effectively prevent microbial contamination, and ensure the safety and effectiveness of drugs
Intelligent control: automatic monitoring and adjustment of equipment operation, and easy to operate.
Wide application: suitable for filling a variety of drugs, and applicable to a variety of RTU packaging materials;
Regulatory requirements conformance: meet GMP, FDA 21CFR part 11 and other regulatory requirements to ensure the legality and compliance of the production process.
Easy integration: easy to integrate with other front and rear end equipment such as packaging production line, liquid formulation system and detection system to form a complete production system and improve production efficiency.
Modular design: by replacing change parts, it can be applicable to various forms of packaging materials of different sizes, and work stations are reserved for a number of optional functions, so that the equipment can be upgraded in the future.
Easy maintenance and repair: designed to be easy to disassemble and clean, reducing the difficulty and cost of maintenance and repair.
Flexible production mode: support a variety of production modes, such as single batch production, continuous production, etc., to meet different production needs.
Intelligent: filling volume and stoppering depth can be adjusted on the touch screen, and each ceramic pump is controlled by a separate servo motor, and the filling accuracy of a single pump is adjustable and highly stable.
Safety: the stopper missing detection sensor is used to detect whether there is missing stopper in the stopper taking plate, to ensure that the stoppering is 100% completed. It also has the alarms of stoppering and filling overload protection, out-of-limit air speed of dust particle, other abnormal conditions, etc.
Traceability: can record key data and information in the production process for easy traceability and quality control to ensure the safety and effectiveness of drugs.
A variety of filling systems are available to cope with incorrect liquid characteristics, such as metal plunger pumps, ceramic plunger pumps, peristaltic pumps, linear peristaltic pumps, time-pressure methods, etc. These filling systems can be configured independently or together.
-
-
- Nitrogen filling system is configured to meet the antioxidant process requirements during filling and storage of liquid medicine;
- The vacuum filling and stoppering mode is applicable to multiple types of rubber stoppers, and the stoppering mode causes no damage;
- The laminar flow can be expanded, and the exposed areas of products and packaging materials are protected under class A clean environment;
- An online PMS monitoring system is adopted to monitor the sterile production environment in real time with data traceability;
- It can be configured with an online sterilization plunger pump to achieve CIP/SIP of the filling system.
-
Biologics: ready-to-use dispensing of monoclonal antibodies, dual antibodies, ADC drugs, cell therapy solutions.
Vaccine field: pre-filled syringe encapsulation of mRNA vaccines, recombinant protein vaccines.
High-end medical aesthetics: aseptic cartridge filling for hyaluronic acid, Poly-L-lactic acid treatments(“Youth Boosters”), collagen.
Chronic disease medication: automated production of pen cartridges for insulin, GLP-1 receptor agonists.
Emergency medicines: ready-to-use packaging of epinephrine pre-filled syringes and anticoagulants.
Years rich Industry Experience
Production Bases
Successful Projects in 60 Countries
Loyal Clientele
Invited to the Embassy of the United Republic of Tanzania in Guangzhou to discuss projects
NBA (Zimbabwe National Biotechnology Authority) conducts FAT at MARYA’s Factory
NOVO NORDISK client Visit
Argentine client visits for FAT in MARYA
INTERESTED IN MARYA?
Get In Touch With Us.
We Will Be Happy To Discuss Our Solutions And Services With You.
Contact Now
Full-process Consulting Services
Whether you are preparing to build a new pharmaceutical factory, build a cleanroom that complies with local GMP regulations, or purchase pharmaceutical equipment to develop a new production line, whether it is a separate cleanroom or pharmaceutical machine project, or a one-stop solution, Marya's professional teams in the fields of pharmaceutical technical process, process equipment, decoration engineering, HVAC engineering, pipeline engineering, utility equipment, intelligent automatic control systems, project cost and other fields can provide you with full-process technical consulting services, and solve your needs one-on-one.
2D/3D Design Modeling Services
Marya project design team is composed of professional CAD and BIM engineers with more than 20 years of comprehensive industry experience and can provide you with comprehensive design services, including but not limited to process layout drawings, technical process charts, 3D models and animations, air conditioning system scheme design, construction drawing design, plant/pharmaceutical machine layout drawings, etc.
Machine Customization Services
Based on the individual needs of clients in different countries, Marya helps you clarify specific needs, match appropriate models, and customize one stop filling solutions for sterile small-volume preparations, large-volume injections, oral liquids/syrups, solid preparations, etc.
Validation Services (FAT/SAT)
Marya will appoint an engineer with rich project management experience as the person in charge, who will be fully responsible for project management and liaison work. After the equipment is manufactured, our engineers and the buyer's representatives will participate in the FAT test. After the equipment arrives at the buyer's site, it will be installed and debugged. After the equipment reaches optimal operation, the buyer will conduct SAT testing and inspection.
Key words:
Prefilled Syringe Filling Machine
RTU Syringe Cartrige Vial Filling Machine
Pre-Filled Syringe Filling Line
Pfs Machine
Previous:
Contact MARYA Engineers to Claim Your Free GMP compliant Sterile Pharmaceutical Production Line Solution
Looking for a worry-free, labor-saving, and cost-saving solution? Want to get product catalogs and price lists? Please fill out the form below or send an email and our professional team will contact you within 12 hours.
CONTACT INFO
NO211, North Fute Road, Pudong area, Shanghai, China, 200131
CONTACT
Shanghai Office: NO211, North Fute Road, Pudong area, Shanghai, China, 200131
Changsha Office: Room 23069, Block 6, Forte Star Shine World, Yuhua District, Changsha, Hunan province
Factory 1: Hunan Marya Technology Co., Ltd. Address: No. 7 Plant, SANY Industrial Park, No. 1, SANY Road, Changsha Pilot Free Trade Zone, Hunan Province, China, 410100
Factory 2: No 555, Yupan Road, Weitang Town, Xiangcheng District, Suzhou, Jiangsu Province, China
Factory 3: 15-A, Venture Capital Industrial Square, Yanghe Road, Suzhou Industrial Park
