Syrup filling production line
Marya's pharmaceutical filling machines are suitable for a range of products from liquid to powder and even granular applications. Our dry syrup filling machine has simple adjustment of operation data, high filling accuracy and convenient use. Can be customized according to the actual needs of customers.
- Product Description
- Technical Features
- Technical Parameters
- Optional Systems
- Application Scenarios
- Video
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1. Introduction
The syrup filling line is composed of four equipments: bottle unscrambler, bottle washing machine, tunnel sterilization oven, and pharmaceutical syrup filling machine and capping machine. Each piece of equipment can also work independently; It can automatically complete bottle unscrambling, cleaning, pre-heating, sterilization, drying, cooling, filling, screw (rolling) capping and other processes and is suitable for syrups, tinctures, wines, health products, beverages, sauces and other liquids with different viscosity in the pharmaceutical and food industries packaging line production.
2. Performance
► The design, materials, manufacturing, assembly, installation, etc. of the whole syrup filling line are in line with GMP standard;
► The syrup filling line adopts advanced design, reasonable structure, high degree of automation and with stable and reliable operation, high capacity to realizes electromechanical integration;
► The whole production line has strong versatility and needs few operators;
► Applications: 10ml-500ml glass /plastic bottles (according to user specifications);
► Capacity up to 2000-24000 bph;
► Filling head: 1-24 pcs, choose according to capacity;
► Various types of filling pump options: glass pump, metal pump, peristaltic pump, ceramic pump;
► Filling accuracy: ≤±1% (according to the characteristics of the medicine);
► Product pass rate: ≥99%;
► Simple adjustment of operating data, high-precision filling, and easy to use;
► The bottle cleaning effect meets the new pharmacopeia standards and requirements;
► The tunnel-type hot air circulation oven can be equipped with a real-time display and printing system for the sterilization temperature;
► The maximum sterilization temperature of the tunnel-type hot air circulation oven is 350℃;
► The heat source of the tunnel-type hot air circulation oven is evenly distributed, and the heat source removal effect is good;
► The filling volume and filling speed are easy to adjust, and the liquid level can be configured to control the feeding automatically;
► Adopting a unique filling process curve, which effectively prevents the filling material from foaming or splashing, and is suitable for filling liquids that are easy to foam;
► The dry syrup filling machine can adopt a turntable structure or a linear structure;
► The sealing station can use capping or rolling to complete the sealing operation;
► It can be configured with Open-RABS isolation protection system and 100-level air purification laminar flow system;
► It can be equipped with high-performance no bottle no filling, no bottle no capping, and linkage squeeze bottle stop function;
► It can be equipped with bottle mouth buckle measuring cup, aluminum foil film/plastic film, heat shrinkable sealing function;
► Has full-line linkage function, linkage control of front and rear equipment;
► The filling production line adopts a waterproof design on the table, which is easy to clean with water;
► Using high-precision color touch screen operation monitoring, PLC automatic control, automatic protection, host frequency conversion speed regulation and other control technologies for automatic control and monitoring of the production process;
► Customization of related products can be made according to the actual needs of customers.3. Successful Syrup Powder Filling Production Iine Case
We did a successful pharmaceutical syrup powder filling production line in Indonesia, click on the following link to learn more details: Indonesia-Syrup-Powder-Filling-Line-Project
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Full-process Consulting Services
Whether you are preparing to build a new pharmaceutical factory, build a cleanroom that complies with local GMP regulations, or purchase pharmaceutical equipment to develop a new production line, whether it is a separate cleanroom or pharmaceutical machine project, or a one-stop solution, Marya's professional teams in the fields of pharmaceutical technical process, process equipment, decoration engineering, HVAC engineering, pipeline engineering, utility equipment, intelligent automatic control systems, project cost and other fields can provide you with full-process technical consulting services, and solve your needs one-on-one.
2D/3D Design Modeling Services
Marya project design team is composed of professional CAD and BIM engineers with more than 20 years of comprehensive industry experience and can provide you with comprehensive design services, including but not limited to process layout drawings, technical process charts, 3D models and animations, air conditioning system scheme design, construction drawing design, plant/pharmaceutical machine layout drawings, etc.
Machine Customization Services
Based on the individual needs of clients in different countries, Marya helps you clarify specific needs, match appropriate models, and customize one stop filling solutions for sterile small-volume preparations, large-volume injections, oral liquids/syrups, solid preparations, etc.
Validation Services (FAT/SAT)
Marya will appoint an engineer with rich project management experience as the person in charge, who will be fully responsible for project management and liaison work. After the equipment is manufactured, our engineers and the buyer's representatives will participate in the FAT test. After the equipment arrives at the buyer's site, it will be installed and debugged. After the equipment reaches optimal operation, the buyer will conduct SAT testing and inspection.
Key words:
syrup filling line
syrup filling machine pharmaceutical
syrup filling machine
oral liquid syrup filling machine
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Shanghai Office: NO211, North Fute Road, Pudong area, Shanghai, China, 200131
Changsha Office: Room 23069, Block 6, Forte Star Shine World, Yuhua District, Changsha, Hunan province
Factory 1: Hunan Marya Technology Co., Ltd. Address: No. 7 Plant, SANY Industrial Park, No. 1, SANY Road, Changsha Pilot Free Trade Zone, Hunan Province, China, 410100
Factory 2: No 555, Yupan Road, Weitang Town, Xiangcheng District, Suzhou, Jiangsu Province, China
Factory 3: 15-A, Venture Capital Industrial Square, Yanghe Road, Suzhou Industrial Park
