Marya —— Easily realize complex control to improve equipment production capacity

In recent years, with the advancement of medicine R&D and production, pharmaceutical equipment has developed rapidly. As the core process of the pharmaceutical manufacturing equipment production line, it is crucial for the filling linkage line to improve production efficiency and quality. The traditional vial filling machine has low production efficiency, needs to stop bottle filling, and manually adjust the injection volume, etc., which restricts the development of pharmaceutical equipment. The pharmaceutical industry needs more efficient packaging solutions.

Marya extensively adopts a wide range of product lineups and integrates a series of motion controllers, servo touch screens, fiber optic sensors and other auxiliary sensors and buttons, which can realize online filling, greatly increase the filling speed of the vial filling production line, and support fully automated adjustment of liquid injection volume, improving efficiency and saving labor costs.

High precision and high speed of vial filling production line, comparable to leading companies in the industry

Marya filling line solutions have reached the industry's advanced level in both speed and accuracy. (*The specific effect depends on the mechanical structure of the equipment), with a filling volume of 2ml, the filling accuracy can reach ±1%, and with 12 needles, the speed can reach 400 bottles/minute.

Six major advantages of vial filling line to easily achieve complex control

1. Dynamic follow-up filling

Optimizing the online filling cam curve and improving the filling mechanism action sequence can make the Marya vial filling line run at ultra-high speed, with a 12-needle 2ml filling speed of 400 bottles/minute.
 

A bottle detection sensor is added, and the no bottle no filling function is realized through the sensor signal anti-interference algorithm and position access algorithm.

2. Intelligent and accurate bottle feeding

Marya's precise judgment algorithm can not only ensure the high synchronization between the screw and the bottle feeding dial, but also accurately grasp the position and speed of the start and stop action of the bottle feeding screw, and reserve empty slots in conjunction with the weighing process to prevent bottle breakage and jamming, and achieve smooth bottle feeding. 

3. Optimize weighing calibration

Through the electronic cam and tappet functions, precise bottle picking and placement are achieved, and high-speed sampling inspection and weighing are achieved.
The position prediction algorithm ensures that the two weighed vials correspond to each other, and the filling volume data is quickly captured in real time.
The automatic adjustment algorithm for filling volume is used to ensure that the filling volume of the Marya vial filling line is accurately achieved, and the accuracy of 2ml filling volume is ±1%.

4. Efficient and accurate stop plugging

The mechanism of the plugging part adopts precise plugging algorithm to achieve efficient control. When the stopper sensor detects that there is no vial, the mechanism can accurately block the rubber stopper to achieve the ideal stopper effect.

5. Quick reject function

In the discharging part, multiple sensors are used to detect whether the vials are qualified. Unqualified products are rejected by vacuum suction cups. The reject function block algorithm is used to quickly respond to various reject mechanism actions to facilitate debugging.

6. Various stop functions

In the vial filling linkage line, the vial filling machine is an equipment in the middle section, and it is necessary to consider the operation of the upstream and downstream equipment to achieve linkage. When the filling machine handles different abnormal conditions, we develop a pause function block to effectively realize the equipment pause or partial pause function, and cooperate with customers to achieve linkage of front-end and back-end equipment.

Marya Vial Filling Production Line Solution

Based on customer needs, Marya provides efficient and accurate sterile vial filling production line solutions in the field of pharmaceutical equipment to improve the production efficiency of the filling linkage line, reduce the scrap rate, and ensure the safety, security, and stable operation of the equipment.